Dynamic Process Controller - DPC II Plus

Ultrasonic Welders

FEATURES -

• Retrofittable to existing ultrasonic probe/press systems to bring precise control and monitoring features to applications already in production.
• Timer Module option provides weld time and hold time control and stores up to eight setup files.
• Press Module option controls a Dukane ultrasonic press.
• Power Signal Module option enables weld–by–energy mode.
• Multi–Probe Control Module (MPC) options permit one DPC to handle up to eight probes in an automation environment.
• Plug and Weld system recognizes modules as they are added or removed from system.
• Process Control Menu automatically reconfigures itself to accommodate added modules.
• ISO9001 Certification assures you of the highest quality and Dukane's commitment to continuous improvement.
• User Selectable parts limits – Suspect or Bad.
• Dukane Exclusive one touch hot keys for quick programing of weld control.
• Hot Key One Touch digital amplitude control in 1% – increments 100-40%.
• End of Weld ground detect standard.
• Modular component design maximizes product flexibility and cost effectiveness by allowing the selection of various power levels and process control features.
• Standard 19" (48cm) rack mountable unit for easy system integration at minimal cost.
• Universal IEC 320 power cord receptacle accommodates most worldwide power requirements.
• Auxiliary outputs such as cycle activation provide easy system integration with automated machinery and PLCs.
• Power display for checking acoustic stack characteristics
• System power output indicates normal or possible over load operating condition during the weld cycle.
• System status panel displays any of six self-diagnostic messages, including Fault, Input Test, Overload, On Line, Overtemperature, or Off Line

GENERATOR

• Patented Pulse-Width Modulation design delivers power more efficiently with substantially less stress on the electrical components for superior performance, reliability, and extended service life
• Unique Linear Ramp Soft Start accelerates the transducer and tooling up to operating amplitude eliminating mechanical and electrical starting stress
• AUTO-TRAC tuning using phase lock loop technology automatically locks the generator to the resonant frequency of the transducer and tooling even under varying conditions of temperature and loading
• Dukane exclusive FLOW-THROUGH COOLING provides on demand thermostatically controlled cooling system that separates electronic components from the cooling air flow chamber
• Electronic overload protection prevents component failure, reducing costly downtime
• Advanced transformer and inductor designs increase efficiency and reliability of electronic components
• Line regulation compensates for line fluctuations assuring consistent amplitude
• Load regulation assures constant amplitude at various loads improving assembly consistency
• Universal Voltage Input automatically compensates for line voltages between 90-130, or 180-260 volts