EZ Welder - Ultrasonic Assembly Systems

Ultrasonic Welders

FEATURES -

• Dukane Exclusive one touch hot keys for quick programing of weld control. Weld time, Hold time, Amplitude.
• Hot Key One Touch digital amplitude control in 1% – increments 100-40%.
• Weld time, hold time, cycle time, part count, energy* and out of limit condition* (*EZX) displayed in operate mode.
• Patented Pulse-Width Modulation design delivers power more efficiently with substantially less stress on the electrical components for superior reliability, and extended service life.
• Unique Linear Ramp Soft Start accelerates the transducer and tooling up to operating amplitude eliminating mechanical and electrical starting stress
• AUTO-TRAC tuning using phase lock loop technology automatically locks the generator to the resonant frequency of the transducer and tooling even under varying conditions of temperature and loading
• Dukane exclusive FLOW-THROUGH COOLING provides on demand thermostatically controlled cooling system that separates electronic components from the cooling air flow chamber
• Advanced transformer and inductor designs increase efficiency and reliability of electronic components
• Line regulation compensates for line fluctuations assuring consistent amplitude
• Load regulation assures constant amplitude at various loads improving assembly consistency
• Universal Voltage Input automatically compensates for line voltages between 90-130, or 180-260 volts
• Sophisticated full-time electronic overload protection senses overload conditions and shuts down in less than 1/1000 of a second, preventing damage to vital components
• System power output indicates normal or possible over load operating condition during the weld cycle.
• One millisecond sample rate samples cycle parameters one thousand times per second for excellent precision and repeatability.
• 4-line LCD display for easy user interface and display of weld part data.
• Self diagnostic error messages simplify trouble shooting and programming mistakes.
• Programmable bad or suspect part limits indicate all parameters outside the tolerance established for an acceptable part (EZX).
• Visual and Audible alarms alerts the operator of any suspect or bad part conditions (EZX).
• Standard End of Weld ground detect feature with programmable scrub time allows for cut and seal type applications of textiles, etc.
• System outputs- ultrasound active, system fault, overtemp, overload, on line/off line status. Isolated bad part good part (EZX), ready and indwell.
• Power display for checking acoustic stack characteristics
• System outputs maintained or pulse menu selectable for flexibility in communication with automation.
• 22 VDC output to supply power for user automation controls limited to 250ma.
• Menu selectable part counter- All or exclude bad/suspect parts.
• Universal IEC 320 power cord receptacle accommodates most worldwide power requirements.
• ISO9001 Certification assures you of the highest quality and Dukane's commitment to continuous improvement.